- Guarantee excellent finish for plastic parts
- Vibratory & centrifugal finishing solutions
- Customization option available
- Deflashing and descaling of plastic parts
Inovatec MachineryYour High Quality Plastic Deflashing Machine Manufacturer From China
Inovatec machinery have been providing different types of solutions for mass finishing parts for the past 20 years. We ship our mass finishing machines to all parts of the world.
If you are looking for a solution to improve your mass finishing productivity in an efficient and economical way, then feel free to contact us.
The vibratory finishing machines from Inovatec is one of the commonly used mass finishing machine in different parts of the world. Two variants of this machine are made available to the customers. One variant comes with a curved wall structure and the other variant come with a straight wall bowl. Both of these variants are good for Deflashing and cleaning plastic parts with the help of appropriate tumbling media.
The centrifugal disc finisher machine is a high energy mass finishing machine. It is capable of processing parts 30 times faster than the standard vibratory finishing machine. The burrs and flashes from the plastic parts are removed with the help of the centrifugal force. They are more expensive when compared to other mass finishing machines.
The best way to deflash and polish plastic parts is to use an automatic centrifugal disc finisher machine. The different automations ensure that you get the processed plastic parts in lowest possible time. All the imperfections and the machine lines from the plastic parts will be removed perfectly.
Different Plastic Parts Supported for Deflashing
There will be lots of flashes and imperfections in plastic parts with stampings after the manufacturing process. They are visible in the form of thin bumps and they stick out from the plastic parts. So, you need to remove these flashes to get the final finished part.
The vibratory finishing machine is the ideal choice for deflashing plastic stamping parts. You can also go for the rotary barrel tumbling machine if you don’t have enough budget.
The rubber washer O rings are widely used in most of the industries. It is mainly used in electronics and automotive sectors.
The deflashing is essential for the O rings. Otherwise, the parts will not be able to work properly. The centrifugal disc finishing machine will be the best machine for deflashing rubber O rings in an efficient manner.
Automotive industries make use of plastic gaskets. The gaskets help to prevent the leakage at joints. So, proper finishing is required for the gaskets to ensure that no leakage happen. Otherwise the gasket will fail to perform its function.
Any mass finishing machine from Inovatec can be used for descaling plastic gasket. The finishing time for the parts will vary with machine. The centrifugal disc finishing machine can deliver the descaled parts in shortest possible time.
The injection molding technique is a widely used process to manufacture plastic parts. Here, a mold is prepared first to match with the shape of the plastic part. The plastic is then injected into the mold to get the manufactured part. This part will have lots of flashes and burrs which need to be removed to get the final part.
The barrel finishing machine or the centrifugal finishing machine can be used to deburr the plastic ABS injection molding parts. The short processing time of centrifugal machine makes it a popular choice for deburring these parts.
The rubber sex toys demand perfect finish without any burrs or flashes. Otherwise, it will hurt the private parts of the person using it. So, deburring of these rubber parts is essential to improve the user experience.
For fast results, you can go for the centrifugal disc finisher machine. The rubber parts are less prone to damage during the descaling process. So, you can use any of the plastic deflashing machine from Inovatec to descale these rubber parts.
Nowadays, more plastic parts are getting manufactured using the 3d printing technology. The 3d printed plastic parts come with a very rough surface. So, deburring is essential to remove all the burrs and flashes form the parts.
You can go for the automatic centrifugal disc finishing machine for an efficient process. It is capable of handling large volumes of parts at a time. You can also opt for the vibratory finishing machine, centrifugal disc finishing machine, or the barrel finishing machine.
Plastic Deflashing Machine Media
Inovatec machinery manufactures wide variety of mass finishing media that can be used for deflashing plastic parts. The different media include plastic media, ceramic media, porcelain media, stainless steel media, and many more. All these tumbling media are available in different shapes and sizes. We also manufacture media in custom shape and size on request.
- High quality plastic deflashing machines
- Wide variety of mass finishing media
- Good after sales support
- High quality surface finish guaranteed
If you are looking for an all in one solution, then the vibratory finishing machine will be an ideal choice. If you are looking for an economical solution, the rotary tumbler finishing machine will be good. The centrifugal finishing machines are good for fast processing options. But, it will cost you more when compared to other two types of machines.
Like all machines, the plastic deflashing machines can also get damaged during shipping if packing is not proper. We put sufficient protective layers on the machine to ensure that no damages or scratches happen to the machine during shipping. All the machines will come inside a wooden box that is fermented as per the international shipping standards.
We ship our plastic deflashing machines to all parts of the world. So, you can order our machines from anywhere in the world.
You will have to pay 30 percent of the total amount in advance after placing the order. The remaining 70 percent of the amount can be paid after the manufacturing of the machine.
The main reason for plastic parts getting stuck during the deflashing process is overheating. So, try to use the wet deflashing method instead of the dry one. It will reduce the amount of heat generated during the tumbling process. If this solution is not helping you, then try to reduce the number of parts loaded in the machine at a time.
Plastic Deflashing Machine – The Definitive Guide
Do your business deal with plastic parts?
If yes, then you will also be involved in the deflashing and finishing of plastic parts.
You can use this guide to know about the different solutions offered by Inovatec machinery for deflashing plastic parts.
Inovatec manufactures wide variety of mass finishing machines and tumbling media, which can be used for plastic parts deflashing.
You will also learn about the advantages of using Inovatec machines for deflashing plastic parts.
- 1. What Do You Mean By Plastic Deflashing?
- 2. What Are The Advantages Of Deflashing Plastic Parts?
- 3. Can You Explain The Traditional Method Of Deflashing Plastic Parts?
- 4. What Is A Plastic Deflashing Machine?
- 5. What Are The Benefits Of Using A Machine for Plastic Parts Deflashing?
- 6. What Are The Various Varieties Of Plastic Deflashing Machines From Inovatec?
- 7. What Are The Different Varieties Of Vibratory Tumbling Media That Can Be Used For Deflashing Plastic Parts?
- 8. What Are The Various Varieties Of Rubber & Plastic Parts That Are Supported By Plastic Deflashing Machines From Inovatec?
1. What Do You Mean By Plastic Deflashing?
The process of removal of flashes and machine lines from plastic parts is called plastic deflashing.
It can be done in multiple ways like tumbling, breaking, grinding, or cutting.
2. What Are The Advantages Of Deflashing Plastic Parts?
So, we will have a look at the different benefits of deflashing and polishing plastic parts.
It will give you a clear understanding of the importance of deflashing plastic parts.
2.1 Manufacturing imperfection removal
All plastic parts will some imperfections after the manufacturing process.
It will be visible in the form of flashes and burr.
So, such imperfections need to be removed from the part.
The deflashing process will help to remove these imperfections.
2.2 For Consistency in Part Finish
When you are in a business that deal with manufacturing and sale of plastic parts you need to make sure that the final parts have a consistent finish.
The deflashing process will help to ensure that the parts have a consistent finish.
2.3 For Part Durability Improvement
If you use the parts directly after manufacturing, then it may affect the life of the part or the product.
It is because there will be weak spots in the part which are visible in the form of flashes and burr.
The removal of flashes from the plastic part through the deflashing process will help to improve the durability of the part.
2.4 For Safety
The part that you produce must be safe for the end user.
The flashes in the part can harm the user while handling it.
So, removal of such flash and burrs are needed to make the part safe for use.
So, the deflashing process is essential.
3. Can You Explain The Traditional Method Of Deflashing Plastic Parts?
The traditional way of plastic deflashing involve human laborers.
Here, the plastic parts are deflashed using hand tools by a person.
There will be different types of tools in the tool kit for flash and burr removal from the plastic parts.
So, you will have to apply each of these tools to get the desired result.
So, only one part can be deflashed at a time by one person.
It is a tedious process that involve lots of laborers and tools.
4. What Is A Plastic Deflashing Machine?
The machine that will remove the flashes from the rubber and plastic parts is known as plastic deflashing machine.
You need to load the machine with plastic parts and media for processing.
The machine will give you deflashed parts as the output after some time.
Inovatec machinery manufactures both automatic and semi-automatic machines for deflashing plastic parts.
5. What Are The Benefits Of Using A Machine for Plastic Parts Deflashing?
The benefits of using a machine for deflashing plastic parts are many.
The list of advantages is given below.
5.1 Saves Time
If you use the manual method for deflashing plastic and rubber parts, it will take more amount of time.
You can deflash a large number of parts at a time by using a plastic deflashing machine from Inovatec machinery.
It will help you to save your valuable time.
5.2 Damage Free Plastic Parts
If you use manual method for deflashing plastic parts, then the chances of damaging the parts during the deflashing process is more.
So, it is going to affect the yield.
If you use any of the mass finishing machines from Inovatec for deflashing plastic parts, then it will ensure a damage free deflashing process.
You need to make sure to use the right media for processing.
Here, the yield will be more.
5.3 Batch Processing Feature
Inovatec machinery offers batch processing feature for the mass finishing machines.
It will allow you to deflash plastic parts in batches.
You can process multiple sets of parts at a time.
So, it will help to improve your productivity.
5.4 No Skilled Labor Dependency
The manual method of deflashing involve human laborers.
So, the finish quality of the plastic parts after deflashing will depend on the skill of the laborers.
The deflashing process that involve any of the mass finishing machines from Inovatec machinery is independent of the labor skills.
The machine guarantee high quality deflashing process if you use the right type of media in the right ratio.
5.5 Not a Labor Intensive Process
The manual method of deflashing plastic parts will need lots of laborers to get good yield.
So, you will have to employ more laborers.
You will need only one person to operate and control the entire plastic deflashing machine from Inovatec.
It will help you to achieve more or same yield as that of the finishing process that involve manual laborers.
5.6 Cost Effective One
The manual method of finishing plastic parts will need investment on lots of laborers and many equipment.
For a machine based solution, you will have to make a one-time investment on the machine.
If you choose a tumbling media that can be reused many times, then the machine based solution will be profitable in the long run.
The entire machine can easily be operated by a single person.
So, no need to spend more on laborers.
5.7 For User Safety
The flashes in the manufactured parts can easily hurt the user handling it.
The manual method of deflashing is prone to human errors.
So, some of the plastic parts may not get deflashed properly.
If you make use of the plastic deflashing machines from Inovatec, then the machine will ensure that all the parts are properly deflashed.
5.8 Reliable Finish in Large Quantity
The consistency of finish across all the different parts is important in any business.
The manual method of deflashing cannot guarantee consistency in finish across all the parts.
The deflashing process using Inovatec plastic deflashing machine guarantee consistency in finish.
So, you will get reliable finish quality across all the parts.
5.9 Reduction in Part Rejection Rate
You need to keep the part rejection rate as low as possible in any business, only then the profit will be more.
The manual deflashing process is prone to human errors.
So, the part rejection rate will be more.
If you use Inovatec plastic deflashing machine then the part rejection will be very less, provided you use the right tumbling media to finish the parts.
5.10 Easy To Manage & Operate
All plastic deflashing machines from Inovatec come with easy to operate instructions.
So, you can easily operate and manage the machine.
5.11 Less Maintenance Cost
When you think about machine for processing parts, the maintenance of the machine is one thing that will definitely come to your mind.
Sometimes the machine cost will be less, but the maintenance cost will be more.
But, all Inovatec mass finishing machines come with very less maintenance cost.
You can easily do all the maintenance activities with the standard tool kit.
You don’t have to make any additional investment on tools for maintenance.
All the spare parts are also available at a basic price.
6. What Are The Various Varieties Of Plastic Deflashing Machines From Inovatec?
Inovatec machinery manufactures four varieties of machines that can be used for deflashing rubber and plastic parts.
The working principle and features will vary for each of these machines.
So, you can invest on any of these machines based on your deflashing requirements.
6.1 Vibratory Tumbler Finishing Machines
The vibratory tumbler finishing machines from Inovatec is one of the commonly used mass finishing machine for deflashing plastic parts.
You have two choices of tumblers in this variant of the machine.
One comes with the straight wall tumbler and the other with the curved wall tumbler.
All these variants are available in different capacities.
These machines are capable of deflashing and finishing most of the rubber and plastic parts.
6.2 Rotary Barrel Tumbling Machine
The rotary barrel tumbling machine is an economical solution for deflashing plastic and rubber parts.
Here, the parts are made to rotate in a barrel along with media for deflashing.
The deflashing of plastic parts happen as a result of the friction between the parts and the media.
They are also available in different capacities with different features.
The time taken for deflashing will be more when compared to the vibratory finishing machines.
6.3 Automatic Centrifugal Disc Finishing Machine
The automatic centrifugal finishing machine from Inovatec can also be used for plastic parts deflashing.
It is very useful if you want to process the parts in the shortest time with minimal operator intervention.
You will get high quality finished plastic parts at the output.
The processing speed of this machine is fast when compared to other mass finishing machines.
So, you can get the finished parts in less time.
6.4 Centrifugal Disc Finisher
The centrifugal disc finisher machine is a high energy mass finishing machine that is capable of deflashing plastic and rubber parts.
It is best suited for deflashing of small plastic parts.
The finishing speed of this machine is 30 times faster than the vibratory finishing machine.
It is capable of deflashing plastic parts with high accuracy and precision.
The cost of this machine will be more when compared to other mass finishers.
It is also capable of handling complex and intricate parts.
7. What Are The Different Varieties Of Vibratory Tumbling Media That Can Be Used For Deflashing Plastic Parts?
The materials that are added along with the plastic or rubber parts for deflashing is called the vibratory tumbling media.
Inovatec manufactures different variety of vibratory tumbling media for plastic parts deflashing.
They are available in different shapes and sizes.
You can also get media with custom shape and size on request.
The strict quality measure adopted by Inovatec during the manufacturing process ensures that all our tumbling media is of very high quality.
Our tumbling media can be used for dry tumbling as well as wet tumbling.
We offer two types of tumbling media for deflashing plastic parts.
These two types are listed below.
7.1 Ceramic Tumbling Media
The ceramic tumbling media is a popular media choice for deflashing rubber and plastic parts.
It consists of white clay and abrasives.
They are available in different shapes like ball, cylinder, tetrahedron, ellipse, tristar, and many more.
The media shape needs to be selected according to your part structure.
Inovatec also offer ceramic media in different cutting grades.
It include fast cutting, medium cutting, light cutting, general cutting, polishing, and, very fast cutting grade.
7.2 Plastic tumbling media
Polyester resins are infused with abrasives to get the plastic tumbling media.
The abrasive present in this media help to descale the parts.
It is commonly used to descale plastic and rubber parts.
They come in different shapes and sizes.
The shapes include pyramid, sphere, tristar, tetrahedron, cone, etc.
The multiple cutting grades offered by Inovatec include the medium. Light, fast, ultrafine, and zirconium.
8. What Are The Various Varieties Of Rubber & Plastic Parts That Are Supported By Plastic Deflashing Machines From Inovatec?
Many industries use plastic and rubber parts.
Inovatec mass finishing machines support different varieties of rubber and plastic parts for deflashing.
The list is given below.
8.1 Plastic Bottles & Caps
You can use any of the plastic deflashing machine for descaling both disposable and reusable plastic bottles and caps.
8.2 Automotive Rubber Parts
Automotive sector makes use of parts made of plastic and rubber.
8.3 Plastic Parts in Furniture
Chairs, tables, and other furniture use plastic and rubber parts.
8.4 Telecommunication Plastic Parts
The enclosures, connectors, and rack used in telecom industry is made up of plastic parts.
8.5 Household Plastic Parts
Many household items like utensils, knives, and plates are made up of plastic.
8.6 Plastic Parts in Electronics
Electronic devices like television, fridge, ac, and switches makes uses of plastic parts.
8.7 Plastic Cutlery Parts
Cutlery parts like knife, fork, and spoon are also come in plastic.
8.8 Plastic Parts in Aerospace Sector
Many parts of machines used in aerospace sector are made up of plastic.
8.9 Plastic Parts in Automotive Industry
Cars, bikes, buses, and trucks will have lots of parts that are made of plastic.
8.10 Descaling of 3d Printed Parts
3d printing is one of the popular technology used for manufacturing plastic parts.
These parts will have scales after the manufacturing process which demand proper descaling.
8.11 Compression Molding Rubber Sex Toys
The sex toys made of rubber parts demand high quality finish for best user experience.
8.12 Plastic ABS Injection Molding Parts
Many plastic parts are manufactured using the popular injection molding technique.
8.13 Rubber Washer O rings
Many electronic and mechanical products make use of rubber O rings as washers.
8.14 Deburring of Plastic Stamping Parts
All plastic parts with stamping comes with lots of imperfections which needs to be removed to get the final finished parts.
8.15 Descaling of Plastic Gaskets
Plastic gaskets are widely used in automotive and electronic industry.
Now, you have a clear understanding of the various advantages of using Inovatec plastic deflashing machine for deflashing rubber and plastic parts.
Inovatec offer different types of plastic deflashing machines with different features and capacities.
So, you can invest on any of these machines to improve the productivity of your business.
Inovatec also manufacture high quality tumbling media which can be used in these mass finishing machines foe deflashing plastic and rubber parts.