Introducing Vertical Coating Line - Industrial Grade

The vertical powder coating line is capable of supporting 40 tons to 60 tons per day. It can handle 4 kg and 6m parts. It is best suited for a 6m profile and ranges from 1000T to 2000T. It helps you to create a unique design for your powder coating requirements.

Inovatec Machinery Vertical Powder Coating Line

Inovatec machinery offers an industrial-grade vertical powder coating line. A unique powder coating process can be created with the help of this powder coating line. You can use it for parts up to 6m with a maximum load weight of 4 kg.

 

The difference in the position of the aluminum profiles is what differentiates a vertical coating line from a horizontal coating line.

The aluminum profiles are made to run through the different coating processes and will get unloaded at the other end.

The profiles will get changed back to horizontal at this end.

The vertical powder coating lines offer enormous capacities.

They require a 24 m workspace.

It is possible to vary the speed of the conveyor system up to 3metres/minute.

This coating line is capable of powder coating different aluminum profiles simultaneously.

It is possible with the help of the 24 or 48 piece spray guns in the double spates and the one spate powder booth.

 

Application

  • Metallic Furniture Parts
  • Defense Parts
  • Automotive Parts
  • Architecture Parts
  • Metallic Cookware Parts
  • Medical Parts
  • Die-cast Parts
  • Electronic Parts
  • Mechanical Parts

General drawing of aluminum profile

 

Vertical Aluminum Profile Powder Coating Line

1. Uploading area

Aluminum Profile Uploading

2. Pre-treatment Washer Spraying Tunnel

The main component of the vertical powder coating line is the pre-treatment spraying system.

This system is a specially designed one by the Inovatec machinery.

It provides top notch performance with the help of a special spraying style appliance.

This single spraying appliance helps to avoid a thousand spray nozzle set up.

It also contains very high quality trays that can make the process of managing the parts from down to top efficient.

All these trays are low maintenance trays.

So, they are easy to maintain.

It makes use of the principle that is identical to the waterfall motion one.

This pre-treatment process also helps to reduce the expense of chemicals and also helps to save the water used in the process.

Washing and Degreasing
Washing and Degreasing
Spray Tunnel
Spray Tunnel

3. Mono cyclone recovery system integrated into the Fast color changing powder booth

The process of recycling and reclaiming the powder is efficiently done with the help of cyclone technology.

This technology ensures that the wastage of the powder particles is less.

It also helps to save some time by fast color change.

It is possible to recover around 98 percent of the powder with the help of this technology.

The polyethylene inner walls of the booth help to make the cleaning process easy.

It also aids in the color change process.

The color change can be done in 15 minutes.

We have also incorporated the grating sensor.

 It makes the whole system more reasonable.

Digital valve technology and the electrostatic spray gun helps to provide the perfect spraying effect on the parts.

Aluminum Profile powder coating line details

4. High Quality Powder Curing Oven with Indirect Heating

Once the powder is sprayed on the parts, then the aluminum parts are passed on to the powder curing oven.

These ovens are natural gas fired ovens.

The high power efficiency of these ovens makes them unique.

The indirect heating of the parts ensures that the parts do not get contaminated.

The oven supports multiple temperature profiles.

It allows the usage of different types of powders on the parts. 

Indirectly heated powder curing oven ensures high curing quality

5. Downloading area

Downloading

FAQ for Vertical Powder Coating Line Frequently Asked Questions

Are you looking to invest in a vertical powder coating line?

If yes, then you must know about the different benefits of using one.

It is one of the best choices for mass powder coating of long aluminum profiles.

Inovatec machinery is known for its complete powder coating solution.

It includes the conveyor system, powder coating machine, powder spray booth, powder curing oven, and powder coating gun.

We offer some of the best solutions in the market.

 

1. What Is A Vertical Powder Coating Line?

A vertical powder coating line is a coating line that does all the processes involved in a typical powder coating procedure.

It is useful for powder coating long metal parts like long aluminum profiles.

A standard vertical powder coating line will contain a pre-treatment set up, conveyor with hangers, powder spray booth, powder spray gun, powder curing oven, and powder coating machine.

Inovatec machinery provides some of the best vertical powder coating lines in the market.

We have adopted a strict quality process for the manufacturing of these units.

vertical powder coating line 1

 

2. Is It Safe To Use The Vertical Powder Coating Line?

It is completely safe to use the vertical powder coating line.

It does not harm the operator.

You can read the operating manual to understand the different operating instructions.

You can operate the machine according to these instructions.

vertical powder coating line 2

 

3. What Is The Lead Time For Delivering The Vertical Powder Coating Line?

The normal lead time for a vertical powder coating line is around 15 days.

The manufacturing of the vertical powder coating line will start after receiving the advance amount.

You need to pay the balance amount before shipping the unit.

If you are running on a tight schedule and need the coating line urgently, then it is a good idea to check with our team.

We can try to reduce this lead time.

powder coating work

 

4. What Is The Life Of The Vertical Powder Coating Line?

Our team of engineers has designed the vertical powder coating line in such a way that the system runs without any issues for many years.

Life is actually dependent on usage.

When you use it more frequently, then life will come down.

We have used strong carbon steel and high quality stainless steel for producing the vertical powder coating line.

powder coating with spray gun

 

5. Is There Any Special Training Required For Assembling The Vertical Powder Coating Line?

No special training is needed for the assembly of the vertical powder coating line.

You can easily assemble the vertical powder coating line with the help of the simple instructions given in the user manual.

There are no complex instructions.

If you have any doubts, feel free to contact us.

We are happy to help.

powder coating systems

 

6. Can You Share The Typical Maintenance Activities On The Vertical Powder Coating Line?

The typical maintenance activities on the vertical powder coating line are given below.

All the maintenance activities can be done easily with the help of the standard toolkit.

The typical maintenance work is given below.

vertical powder coating line 3

 

6.1 Visual Inspection

The visual inspection must be done properly.

It will help to identify the weak and bad parts of the coating line.

Wear and tear can happen to the vertical powder coating line parts in the long run.

 

6.2 Replacement of parts

The parts in a vertical powder coating line can go bad or weak in the long run.

So, you need to do the replacement of these parts at the right time.

You can source the replacement parts from us.

If you try to run the system with bad parts, then you will make the healthy parts weak due to the extra stress.

So, the parts that are good can also go bad during this process.

 

6.3 Greasing and Cleaning

The process of greasing helps to ensure the smooth movement of the parts through the conveyor.

Greasing helps to reduce the friction between the parts.

Thus, helps to reduce wear and tear.

Cleaning ensures that there is no dirt or dust settled in the vertical powder coating line that can affect the working of the whole system.

 

7. What Are The Advantages of Using a Vertical Powder Coating Line?

The advantages of using a vertical powder coating line are many.

These benefits are listed below.

vertical powder coating line 4

 

7.1 Time Saver

The vertical powder coating line really helps to save some time.

If you doing the powder coating process without using this coating line, then you will have to move the parts manually between the different processes.

It will be a time consuming process, especially when the parts are large.

So, the vertical powder coating line will help to powder coat more parts in less time.

 

7.2 Cost-effective solution

You will have to make a one time investment on the vertical powder coating line.

The vertical powder coating line comes with fewer maintenance works.

You can save some labor cost, which will be needed to move the parts if you don’t use this system.

So, this solution will help to coat more parts in less time.

Thus, the whole process will become a cost effective one

 

7.3 Easy to maintain

The vertical powder coating line comes with easy to execute maintenance instructions.

There are no complex maintenance activities.

A standard toolkit is only required for all the maintenance works.

No special training or tools are required for the maintenance.

 

7.4 Uniform and consistent part finish

If you use the vertical powder coating line, the coating will be uniform and consistent across all the parts.

All the parts will equal time for each of the processes.

There will be less manhandling of the parts.

So, the parts will get uniform and consistent coats.

 

7.5 Fewer part damages

Most of the parts, especially aluminum, get damaged due to manhandling.

It usually occurs when you move the parts from one process to another manually.

When you make use of the vertical powder coating line, then there won’t be any manhandling for part movement.

So, the pat damages will be less.

 

7.6 Efficient movement of parts

The vertical powder coating line ensures the efficient movement of parts.

The movement of the parts can be programmed in such a way that each part gets the programmed time for each of the processes.

So, the process will run efficiently and there won’t be any time wastage.

 

7.7 Environment friendly

The dedicated spray booth ensures that the sprayed powder does not go out of that chamber.

You can recollect and reuse this powder from the ground.

It will not pollute the air.

The process also does not release any toxic by-products.

So, it is an environment friendly process.

 

8. How Often Should I Clean The Vertical Powder Coating Line?

You must do the cleaning of the vertical powder coating line on a regular basis.

When you are done with the day’s work, then you can clean the vertical powder coating line.

You need to do a deep cleaning of the system during maintenance time.

You can check the operating manual to know the cleaning procedure and the chemicals that are safe to use for cleaning the vertical powder coating line.

If you have any doubt about the cleaning, then you can contact us.

vertical powder coating line

 

9. Can You Explain The Working Of The Vertical Powder Coating Line?

The vertical powder coating line is generally used for powder coating long aluminum profiles and other long metal parts.

The working of a typical vertical powder coating line is explained below.

The parts to be coated are hanged in the conveyor using any of the hanger options.

The parts will be first taken to the pre-treatment process.

Here, the part surface will get cleaned and prepared for the coating process.

Once, the pre-treatment process is complete, the part will be taken to the powder spray booth.

Here, the powder coating gun will spray the charged powder particles into the parts.

This process will happen inside the dedicated booth, which provides a perfect environment for the process.

The color of the powder can be changed according to your design requirements.

The positively charged particles will get attracted and deposited on the grounded parts.

Uniform deposition of the powder particles is guaranteed by the Inovatec powder coating gun.

Once the powder coating is over, the part is moved to the curing oven.

person spraying powder coating

 

Here, the parts will be cured at a very high temperature.

The curing temperature and the curing time will vary for different powders and parts.

A high quality powder curing oven will provide a stable temperature.

It will help to provide high quality powder coating finish to the parts.

You will get the powder coated part at the end of the process.

 

10. What Is The Maximum Part Size That Can Be Handled By The Vertical Powder Coating Line?

The vertical powder coating line from Inovatec machinery is capable of handling a part as long as 6 meters with a maximum weight of 4 kg.

Any part that is within this size and weight limit can be easily powder coated using the vertical powder coating line.

This coating line is mainly targeted towards long parts like aluminum profiles.

powder coating line system

 

11. What Is The Cost Of The Vertical Powder Coating Line?

The cost of the vertical powder coating line will vary according to the different customizations you make.

So, you can get in touch with us with the different customization options you are looking for.

We will share the costing quote for the same.

powder coating line

 

12. How Is The Support From Inovatec Machinery For The Vertical Powder Coating Line After Sales?

Inovatec machinery offers full support to all the customers when it comes to vertical powder coating lines.

All the vertical powder coating lines from Inovatec machinery come with one year warranty.

If any of the parts of the vertical powder coating line gets bad, then you can get it replaced for free.

We offer free shipping of parts during the warranty period.

If the warranty period is over, then you can buy the part from us for a nominal price.

You can get in touch with us to know the price for the individual parts.

If you need any kind of technical support for troubleshooting any of the issues with the vertical powder coating line, you can contact us anytime.

We offer full technical support for the entire life of the system.

powder coating on metals

 

13. What Is The Typical Powder Coating Time Using The Vertical Powder Coating Line?

The usual coating time is around 16-20 minutes.

The air curtain section time is not included in this.

But, the time can vary according to the part complexity.

powder coating on multiple parts

 

14. How To Increase The Life Of The Vertical Powder Coating Line?

You can increase the life of the vertical powder coating line in many ways.

These methods are listed below.

powder coating oven outside

 

14.1 Load in the machine

Always ensure that you load the system with parts with a weight that the coating line is capable of handling.

If you overload the vertical powder coating line, then it will affect the functioning of the system.

The life of the vertical powder coating line will come down drastically.

Many parts of the unit will start to fail fast.

 

14.2 Replacement of parts

If you find any weak or bad parts in the vertical powder coating line, then you must get the replacement parts immediately.

There should not be any delay for the part replacement.

If you delay the replacement and operate the machine with bad parts, then it will put the good parts in the machine under stress.

So, the life of the other parts will also come down.

You can buy the replacement parts from us.

 

14.3 Power source stability

The power that you are feeding to the vertical powder coating line must be free of fluctuations.

If there are any power fluctuations, then it will affect the life of the electronic components and the

 

14.4 Usage of the coating line

All the usage instructions for the vertical powder coating line will be given in the operating manual.

You must follow these instructions without any deviation

For a long time process, it is recommended to take breaks between.

It will help to reduce the stress on the vertical powder coating line.

Thus, life will be more.

 

14.5 Machine maintenance

The vertical powder coating line must undergo regular maintenance.

It helps to ensure that the system is healthy all the time.

The bad parts in the coating line can be easily identified during the maintenance work.

 

15. Which Are The Different Powder Coating Conveyor Rotating Hangers Offered By Inovatec Machinery?

Inovatec machinery offers 5 types of hangers to the customers.

You can invest in these hangers according to your requirements.

They are given below.

powder coating procedure

 

15.1 X Type Hanger

The hanger in the shape of the letter “X” is called the X type hanger.

It is the most popular and the commonly used hanger type.

High quality carbon steel is used for the manufacturing of the X type hanger

 

15.2 Y Type Hanger

The hanger having the letter “Y” shape is called the Y type hanger.

It is really easy to install this hanger.

This type of hanger requires one more hanger to complete the hanger.

It can be either a cross disc type hanger or the cross type hanger.

 

15.3 U Type Hanger

If you are planning to manually rotate the parts in the conveyor, then you must go for the U type hanger.

It is possible to get a low positioning with the help of the U type hanger.

 

15.4 Cross-Type Hanger

You need to use a Y type hanger along with the cross type hanger.

A 90 degree rotation of the part is possible with the help of this hanger.

 

15.5 Cross Disc Type Hanger

The cross disc type of hanger is used along with the Y type hanger.

When you compare the cross disc type hanger with the cross type hanger, the only difference is that the cross disc type hanger comes with an additional fitting, the disc.

The dirt and dust in the process will be collected by the disc.

Thus, it helps to run a clean process.

 

16. Does Inovatec Machinery Provide Both Straight Tracks As Well As Curved Track For The Vertical Powder Coating Lines?

You cannot build the vertical powder coating line with straight tracks alone.

You will also need curved tracks.

So, Inovatec machinery offers both straight and curved tracks for the vertical powder coating line.

You can purchase them according to your requirement.

powder coating process copy

 

17.Why Should Aluminum Profiles Be Powder Coated?

The aluminum profiles find their use in different places.

They are used in the home windows, structure walls, and doorways.

The certain properties of aluminum make it a popular choice for these parts.

The mechanical strength, small specific gravity, and easy to process features are the properties that attract many businesses.

The silvery white color luster is another factor that makes aluminum popular for parts.

You will get different grades and varieties of aluminum in the market.

The resistance to rusting will be more for a pure aluminum part.

The creation of the oxide layer on the pure aluminum part helps to protect it from the rusting effect.

The mechanical strength of pure aluminum is less.

powder coating process

 

So, aluminum is mixed with certain other elements like copper, magnesium, and zinc to modify its properties.

The strength of the aluminum part is increased by converting it into an alloy.

Now, the aluminum alloy part is prone to the oxidation effect.

So, you will have to powder coat the parts to protect them.

The multiple color choices in powder coating help to make the aluminum part more attractive.

These are the reason why you should powder coat aluminum profiles.

It helps to improve the life of the aluminum profile as well as its looks.

 

18. Does Inovatec Machinery Support Customization Of The Vertical Powder Coating Lines?

Inovatec machinery provides complete support for the customization of the vertical powder coating line.

You can share your requirements for the vertical powder coating line with us.

Our team of engineers will help to customize the solution for you.

powder coating set up

19. Is The Vertical Powder Coating Line from Inovatec Machinery Capable Of Handling Very Large Parts?

The vertical powder coating line is mainly used to powder coat long aluminum profiles.

It is capable of handling a part up to 6 meters in size.

This is the largest size this unit can handle.

So, if your part falls under this category then you can definitely use the vertical powder coating line.

powder coating setup

 

20. What Steps Are Taken By Inovatec Machinery To Ensure The Quality Of The Vertical Powder Coating Line?

There are many steps taken by Inovatec machinery that ensures the quality of the vertical powder coating lines.

The vertical powder coating line is made up of very high quality raw materials.

All the raw materials are sourced from the top vendors.

We keep a list of certified vendors.

We do some quality testing on the raw materials.

Only those materials, that pass the test will move to the production area.

All the production processes will be done under the supervision of our experienced engineers.

powder coating spray

 

We have a team of certified engineers.

All the manufactured units are further subjected to quality and functional tests.

Only those who pass these tests are shipped to the customers.

All the units are packed as per the international shipping standards.

So, the unit is completely protected from all the damages during transit.

 

21. Do Vertical Powder Coating Lines Help To Improve The Efficiency Of The Powder Coating of Aluminum Profiles?

The vertical powder coating line definitely helps to make the process efficient.

powder coating system

 

21.1 High quality

High quality powder coating is ensured with the help of the vertical powder coating line.

The self cleaning powder spray booth and the high quality powder curing oven ensures that a clean environment is provided to the powder coating process.

The use of cross disc type rotating hangers for parts helps to collect the dust and dirt in the environment.

 

21.2 Safe Environment

The whole environment provided by the vertical powder coating line is completely safe for both the operator as well as for the powder coating process.

No damage will happen to the parts during the process.

There won’t be any damaged parts at the end of the process.

So, the process efficiency will be more.

 

21.3 High Flexibility

The fast cleaning booth supports the frequent color change for the powder coating process.

So, you can easily switch colors without wasting any time.

Thus, the process will run more efficiently.

 

Conclusion

The advantages of using the vertical powder coating line in your business are many.

It will definitely help to make the whole process efficient.

Inovatec machinery offers complete powder coating solutions to the customers.

You can consider investing in the right powder coating solution to increase your productivity.

You can contact us to get a free quote.

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