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Continuous Flow-Thu Longitudinal Vibratory Finishing Machines lnovatec Machinery

A continuous flow-through vibratory finishing machine is designed for high-throughput applications where short, repeatable cycle times are required. Using a speed converter (VFD) and adjustable bowl/tub tilt angle, the process time can be tuned, commonly in the 10–20 minute range.

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Inovatec Machinery casting components deburring and polishing linear continuous vibratory finishing machine ltg6500 1 768x768 1
Price: $60000 Stock: 2 units

Inovatec Machinery · Vibratory Finishing

Performance & Quality of Continuous Flow-Thu Longitudinal Vibratory Finishing Machines

Inovatec’s Continuous Flow-Through Longitudinal Vibratory Finishing Machines deliver smooth surface finishes, fast deburring, and consistent results from batch to batch. Below you’ll find real performance data and before-and-after comparisons from industrial customers.

Aluminum Parts Before and After Vibratory Deburring Machine Tumbling

Aluminum Parts Before and After Vibratory Deburring Machine Tumbling - Before Aluminum Parts Before and After Vibratory Deburring Machine Tumbling - After Before After
Ra Before 1.0 μm roughness
Ra After 0.6 μm roughness

Process Specs

Parts Material Aluminum die casting parts
Processing time (min) 20 minutes
Media Type CX Nipple 53 Shape plastic media
Media Wear Rate 0.5% per hour
Material Removal < 0.2%
Consistency ±1% Surface Uniformity

Full Process Specifications

· Aluminum Parts Before and After Vibratory Deburring Machine Tumbling
Parts Material
Processing time (min)
Media Type
Media Wear Rate
Ra before
Ra after
Material Removal
Consistency
Aluminum die casting parts
20 minutes
CX Nipple 53 Shape plastic media
0.5% per hour
1.0
0.6
< 0.2%
±1% Surface Uniformity

Key Advantages in Performance & Quality

Key Advantages
  • Consistent Results: Continuous Flow-Through Longitudinal Vibratory Finishing Machines deliver uniform surface finish quality from batch to batch, ensuring stable and reliable results in high-volume production.

  • Low Damage Rate: With controlled vibration and a smooth media flow path, Continuous Flow-Through Longitudinal Vibratory Finishing Machines reduce part-to-part contact and help protect small or delicate components.

  • High Repeatability: Digital controls and simple program settings allow Continuous Flow-Through Longitudinal Vibratory Finishing Machines to maintain cycle consistency, typically within ±1% under the same processing conditions.

  • Real Industrial Testing: Continuous Flow-Through Longitudinal Vibratory Finishing Machines are validated by 1,000+ finishing tests across different metals, part sizes, and geometries.

  • Process Tracking: Each of our Continuous Flow-Through Longitudinal Vibratory Finishing Machines can record key data such as processing time, media type, and vibration settings for easier quality control and repeatable results.

Technical Specifications

Explore the detailed specifications of our LTG6500 Continuous Flow-Through Longitudinal Vibratory Finishing Machines. Compare configurations and download comprehensive technical documentation.

ModelCapacityWorking capacityChannel sizeMotorSpeedWeightArea
(L)(L)(mm)(kw)(rpm)(kg)(mm)
LTG650014609006500x450x60022147063009500X4200X2700

Key Features & Benefits

The LTG6500 continuous flow-through vibratory finishing machine is designed for one specific production scenario: high daily volume with short, repeatable cycle times and minimal manual handling. Parts feed in at one end and discharge finished at the other — continuously, with one operator managing the full line. The three design elements below are what make this possible.

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6,500 mm Linear Channel — Continuous Part Flow

The LTG6500 has a 6,500 × 450 × 600 mm linear processing channel lined with PU throughout. Parts enter at the feed end, vibrate forward through the media mass along the channel length, and discharge at the outlet. The forward movement speed is controlled by adjusting the channel tilt angle and vibration frequency (via the VFD). Typical process time through the full channel length is 10–20 minutes — set once for the part and media combination, then repeatable indefinitely without operator intervention between parts.

  • 6,500 mm channel — parts travel through 6.5 metres of media contact in 10–20 minutes per cycle
  • Channel tilt angle + VFD frequency control — set process time once, runs repeatably with no per-cycle adjustment
  • Suitable for connecting directly to casting or machining line output conveyor — true inline automation
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22 kW Motor, Siemens PLC + Touch Screen

The LTG6500 uses a 22 kW motor system across a 9,500 × 4,200 mm machine footprint with 1,460 L total channel volume and a 900 L working capacity. The Siemens PLC touch screen stores up to 50 process programs for different part types, controlling feed conveyor speed, vibration frequency, water spray timing and compound dosing automatically. Switching between programs requires selecting the program number — no manual adjustment. An automatic grease lubrication system reduces maintenance intervention on this continuous-operation machine.

  • 22 kW motor — maintains consistent vibration amplitude at full 900 L working capacity
  • Siemens PLC touch screen — 50 stored programs; switch between part types without manual re-adjustment
  • Automatic grease lubrication system — reduces maintenance intervention on continuous-operation machines
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Media Feedback Conveyor + Integrated Separation Deck

At the discharge end, parts and media separate on an integrated separation deck — the screen retains parts while media falls through to a return conveyor that feeds media back to the inlet. This closed-loop media handling means the operator does not need to manually return media between cycles. The machine also includes a spray rinsing device at the discharge end that rinses parts before they leave the machine, and an optional conveyor belt dryer or tunnel dryer for hot-air drying before downstream handling.

  • Media feedback conveyor — closed-loop media return; no manual media handling between batches
  • Integrated separation deck + spray rinse — parts separate, rinse and discharge clean in one continuous step
  • Optional conveyor belt dryer or tunnel dryer — parts exit dry and ready for downstream operations

Product Overview

The LTG6500 is a production-scale machine in a different category from batch vibratory finishers. Batch machines process a fixed load per cycle and require an operator to load, run and unload each batch. The LTG6500 processes parts in a continuous stream — parts feed in at one end, travel through 6.5 metres of vibrating media, and discharge finished at the other end. There is no batch cycle: the machine runs continuously as long as parts feed in.

This architecture suits one specific production context: a facility where the same part type is produced in very high daily volumes from an upstream process (casting, stamping, machining) and needs finishing before the next stage. It is not suited for small batches, mixed part types within a single run, or applications where different parts require different process settings within the same shift.

A continuous flow-through vibratory finishing machine is an excellent choice for parts with high production volume and short cycle-time requirements. Cycle time is adjustable—typically 10–20 minutes—by fine-tuning the VFD (speed converter) and the tilt angle, depending on part geometry and the finish target.

This system supports in-line production with a continuous flow of parts, making it ideal for connecting to upstream processes such as multiple casting machines. One of the biggest advantages is labor cost savings: in many cases, one operator can run the entire line. The operator loads parts onto the conveyor at the inlet side and collects finished parts at the discharge end.

For facilities planning a continuous, automated workflow, a flow-through system enables steady part feeding and consistent output—helping you maintain productivity with minimal manual handling.

Feature:

  • Compound dosing system
  • Digital timer control
  • Adjustable vibration force
  • Media discharge
  • Air cushions
  • Variable frequency drive
  • Media and parts separation deck
  • Media feedback conveyor
  • PLC control
  • Spray rinsing device
  • Automatic grease lubrication

Application:

Surface finishing process

Watch our Surface finishing process in action. Learn more about our Surface finishing process technology.

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Key Applications

Our mass finishing machine and tumbling media serve diverse industries with specialized finishing solutions for various materials and part types.

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Automotive

Engine components, transmission parts, brake systems

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Aerospace

Turbine blades, landing gear, structural components

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Hardware

Fasteners, connectors, precision tools

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3D Printing

Post-processing, surface refinement, finishing

Why Choose Inovatec mass finishing machine and tumbling media?

Inovatec Machinery stands out as a trusted partner in surface finishing solutions, offering unmatched quality, innovation, and customer support.

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20+ Years of Industry Experience

Since 2003, we've been at the forefront of surface finishing technology, continuously innovating and improving our solutions based on real-world manufacturing needs.

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Custom Solutions for Your Specific Needs

We understand that every application is unique. Our engineering team works closely with you to design and configure machines that perfectly match your requirements.

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Global Technical Support Network

With partners and service centers worldwide, we provide localized support and rapid response times regardless of your location.

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Fast Response Within 24 Hours

We value your time. Our technical team responds to inquiries within 24 hours, ensuring you get the answers and support you need quickly.

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Free Technical Consultation

Benefit from our expertise at no cost. We offer complimentary technical consultations to help you optimize your finishing processes and select the right equipment.

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Proven Track Record

Over 500 satisfied customers across 50+ countries trust Inovatec for their surface finishing needs, with a 99% customer satisfaction rate.

Application Examples

Explore real applications by industry and scenario, with Before/After, sub‑categories and resources to help you quickly find what you need.

Jewelry Polishing Machine

Jewelry | Precious Metals | Jewelry Polishing

Precision polishing, deburring and mirror finishing for gold, silver, copper and titanium jewelry—balancing premium surface quality with throughput.

Before

Burrs on edges, surface scratches and oxidation spots reduce luster and wearing comfort.

After

Noticeably improved mirror gloss with rounded edges and better wearing comfort.

3D Print Parts Finishing

Additive Manufacturing | SLA/SLS/FDM

Removes layer lines, densifies surfaces and unifies appearance for 3D‑printed parts across materials and processes.

Before

Pronounced layer lines, support marks and rough surface affect assembly and appearance.

After

Smooth, refined surface ready for painting/electroplating; presentation‑grade look.

SLA Photopolymer SLS Nylon Parts FDM ABS/PLA Support Removal & Cleanup

Laser Cut Parts Deburring

Sheet Metal | Laser Cutting | Edge Optimization

Removes dross/burrs and adds edge radiusing on laser‑cut parts to improve safety and assembly quality.

Before

Sharp, burred edges can cause cuts and hinder coating adhesion.

After

Consistent rounded edges and clean surfaces for better paint/e‑coat adhesion.

Thin‑sheet Deburring Stainless Steel Parts Carbon Steel Parts Aluminum Edge Radiusing

Consumer Products Finishing

Consumer Electronics | Small Appliances | Exterior Parts

Delivers consistent texture and feel for high‑volume consumer products, improving brand perception and yields.

Before

Uneven brushing, micro‑burrs and harsh feel affect assembly and user experience.

After

Uniform texture, smooth edges and refined touch; markedly better consistency.

Stone Tumbling Machine

Stone | Gemstone | Tumbling

Rounds edges and enhances gloss on natural/synthetic stones for jewelry and decorative crafts.

Before

Sharp edges, rough surfaces and uneven color/reflection.

After

Rounded edges and even polish; improved visual appeal.

Automotive Parts Finishing

Automotive | Engine/Drivetrain | High‑volume Consistency

Deburring, edge radiusing and surface consistency for automotive parts to meet stringent standards.

Before

Tool marks and residual burrs with sharp edges reduce fatigue strength and hinder assembly.

After

Stable edge radii and compliant roughness with high repeatability.

Military Product Finishing

Defense | High Reliability | Process Consistency

High‑reliability, consistent surface finishing across metals and composites.

Before

Sharp edges, stress concentrations and surface defects impact durability and safety.

After

Consistent chamfers and stable surface quality; coating/assembly‑ready.

Aluminum Mass Finishing

Aluminum Profiles | Die‑cast Parts | High‑volume Finishing

Efficient, consistent finishing for aluminum parts; ideal for pre‑anodizing treatment and brushed/polished appearance.

Before

Gate/flash marks and dull surfaces; notable batch variation.

After

Flash removed with refined texture and higher brightness; improved batch consistency.

Plastic Deflashing Machine

Engineering Plastics | Injection‑molded Parts | Deflashing

Removes plastic flash and smooths edges to prevent scratching and improve assembly.

Before

Visible flash and sharp edges affect feel and assembly.

After

Flash removed and corners smoothed; improved look and feel.

ABS/PC Housings Nylon Parts Cleanup Thin‑walled Parts Protection

Optional Accessories

Enhance your mass finishing machine and tumbling media with our professional-grade accessories. Increase efficiency, reduce noise, and optimize your finishing process.

Conveyor Belr dryer

Conveyor Belr dryer

  • Optional conveyor Belt dryer or tunnel dryer for big parts drying
  • Continuous controlled temperature for heating
  • Optional Blasting air for fast drying and cooling
Siemens Touch Screen

Siemens Touch Screen

  • Store 50 program maximum for different parts process parameter
  • Control loading speed, tumbling frequency and water spray cleaning
  • Processing time adjustable from 10-20 minutes

Complete Solution Package

Get the most out of your mass finishing machine and tumbling media with our comprehensive accessory package. Our experts will help you select the right combination of accessories for your specific application needs.

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Optimized Performance

Accessories designed to maximize machine efficiency and output quality

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Cost Savings

Reduce operational costs through improved efficiency and reduced waste

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Easy Integration

All accessories designed for seamless integration with your existing machine

Certification & Global Trust

Inovatec Machinery is committed to the highest standards of quality, safety, and reliability.

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ISO 9001:2015

Quality Management System certified by international standards, ensuring consistent product quality.

Certification Body: SGS
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CE Certification

European Conformity marking ensuring our machines meet EU safety standards.

Directive: 2006/42/EC
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SGS Test Report

Comprehensive testing and inspection reports from SGS.

Test Type: Performance & Safety
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RoHS Compliance

Environmental protection standards compliance.

Standard: 2011/65/EU

20+ Years of Excellence

Since 2003, Inovatec Machinery has been at the forefront of surface finishing technology innovation.

2003
Company Founded
2008
First International Export
2015
ISO 9001 Certification
2020
500+ Global Customers
2024
Advanced Technology
20+
Years Experience
500+
Global Customers
50+
Countries Served
99%
Satisfaction Rate

Global Presence & Industry Recognition

Our machines are trusted by manufacturers worldwide and recognized at major industry exhibitions.

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Trade Shows & Exhibitions

Regular participation in major industry exhibitions worldwide.

IMTS Chicago Hannover Messe CIMT Beijing
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Global Distribution Network

Strategic partnerships across major manufacturing regions.

North America Europe Asia Pacific

Frequently Asked Questions

Find answers to common questions about our products.

What is a Continuous Flow-Through Vibratory Finishing Machine?

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It is a vibratory finishing machine designed for high-volume, continuous processing. Parts enter at the feed end, travel through a linear polyurethane-lined channel while vibrating with media, and discharge automatically at the outlet.

This system is ideal for:

  • In-line automation

  • Reducing manual loading and unloading

  • Minimizing part-to-part contact (to help prevent scratches)

What types of parts are suitable for this machine?

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This machine is best for:
•medium to big-sized parts in large batches
•Uniformly shaped parts that move forward easily
•Items that must not mix or scratch each other
Common industries: stone, automotive, magnesium castings, aluminum castings, etc.

What finishing results can it achieve?

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Depending on the media and compound, it can perform:
  • Deburring – removes sharp edges and burrs
  • Descaling – removes oxide layers or rust
  • Degreasing – cleans oil and contaminants
  • Polishing – enhances brightness and shine
  • Edge rounding – smooths corners for safer handling

How is process time and quality controlled?

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Key parameters affecting results include:
  • Channel length and vibration intensity
  • Media type and size
  • Feed rate of the parts (adjustable by flow gates or vibration frequency)
  • Compound dosing (via automated dosing pumps)
Stable and repeatable results make it ideal for 24/7 automatic production.

Is maintenance complicated?

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Not at all. Basic maintenance includes:
  • Checking motor bolts for looseness
  • Inspecting the PU lining for wear
  • Cleaning out the discharge system
  • Ensuring proper media level and water/compound ratios
A monthly preventive check is recommended for long-term reliability.

What is the minimum daily production volume that justifies a continuous flow-through machine over batch vibratory?

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As a practical guide: if your daily finishing requirement exceeds 500–800 kg of parts per shift, and your parts are uniform in geometry and require the same process settings, a continuous flow-through machine typically delivers lower cost per part than running multiple batch machines.

Below 500 kg/shift, a bank of VBS(A) or VBS(B) batch machines with pneumatic shutters and automated separation is usually more flexible and better suited to production variation. Batch machines can handle mixed part types in successive batches; the LTG6500 cannot easily switch between different part types within a shift without changing media, which requires stopping the machine.

The LTG6500 is most commonly specified for: aluminum die casting lines producing a single part family in high volume; cutlery polishing lines; stone tumbling for consistent-size aggregate; and magnesium die casting deburring. Contact us with your daily volume, part dimensions and target cycle time and we will confirm whether a continuous flow-through machine fits your production model.

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