Automatic Wastewater Centrifuge

Definitive Guide for Automatic Wastewater Centrifuge

 

Frequently Asked Questions

Your business may involve a vibratory finishing machine process that generate waste water at the end of the process.

So, you may be looking to recycle this water or dispose of this waste water in the right manner.

The automatic waste water centrifuge machine from Inovatec machinery can really help you to provide an easy solution for this waste water management.

In this guide, you will come to know the various advantages of using the automatic waste water centrifuge machine in your finishing process and various applications of this machine.

Inovatec provides complete mass finishing solution for all your mass finishing needs, not the machine alone.

 

1. What Is An Automatic Waste Water Centrifuge Machine?

The machine that removes the material waste and the oil from the waste water automatically is known as the automatic waste water centrifuge machine.

You just need to feed the machine with the waste water and the machine will do the rest.

Inovatec machinery manufactures some of the best quality automatic waste water processing machines in the market.

 

2. Why Waste Water Treatment is Needed?

The sludge comes from wear debris of ceramic deburring media or plastic tumbling media. It mixed with the metal wear-out dust.

You cannot dispose the waste water, which comes as one of the outputs of the mass finishing process directly into the drains, legally.

You cannot use the same waste water directly for another mass finishing process.

This waste water will contain impurities and debris that can become harmful or toxic if pushed into the drain.

So, you need to process this waste water so that it can be either reused or made fit for disposing in the drains.

 

3. Is It Possible To Reuse The Water After The Centrifuge Process?

Yes, you can reuse the water after the centrifuge process.

The processed water can be fed back again to the mass finishing process for reuse.

 

4. Do The Sludge Gets Removed Automatically From The Machine?

Yes, the sludge will get removed automatically from the machine.

No human intervention is needed to remove the sludge.

The sludge will be peeled out automatically by the peeling mechanism inside the machine.

It will get dumped in the sludge container which is located below the drum.

 

5. Does The Automatic Waste Water Centrifuge Helps To Reduce The Water Usage?

Yes, the automatic waste water centrifuge machine helps to reduce the water usage.

You can reuse the processed water from this machine again for the finishing process.

It can be reused 3 to 5 times depending on the application.

Thus, you will need only less amount of water used for the finishing process.

 

6. How Does The Automatic Waste Water Centrifuge Helps To Reduce The Sludge Disposal Cost?

The fine metal particles and the debris gets accumulated as sludge in the inner wall of the machine.

The machine helps to remove the maximum possible amount of water from the sludge.

Thus, the total amount of sludge generated will be less.

So, you will have less amount of waste to dispose.

It can be easily disposed as a solid waste once you dry it.

Thus, it will help to reduce the sludge the disposal cost.

 

7. What the Difference between the Automatic Waste Water Centrifuge and The Traditional Powder Flocculant Waste Water Cleaning Process?

In the case of the automatic waste water centrifuge system, you need to just connect the waste water outlet of the finishing machine to the inlet of the centrifuge system.

The machine will process the waste water to remove the waste debris and oil.

You can reuse this water and can be fed into the finishing machine back as its water inlet.

In the case of the traditional method, flocculant powder is added to the collected waste water.

This flocculant will segregate the fine metal particles, oil, and other debris.

These particles will get deposited in the bottom of the vessel and the processed waste water can be taken out from the vessel, leaving the sludge.

This is a time consuming process too.

So, you need to invest in the flocculant, which gets consumed during the process, in the case of the traditional method.

 

8. Can You Share The Various Advantages Of Using An Automatic Waste Water Centrifuge System?

The various advantages of using an automatic waste water centrifuge system are given below.

 

8.1 Ability to Remove Fine Particles

This machine is capable of removing fine particles from the waste water.

The machine will perform different activities like filtration, separation sludge discharge and dehydration automatically.

Thus, the processed fluid will be more clean.

It will help to enhance the life of the machining tools and also help to improve the life of the grinding equipment.

 

8.2 No Filtering Consumables

You don’t need to add any additional filtering consumables for the centrifugation process.

The machine is capable of doing the operation without any consumables.

No disposable filter media will be produced as a result of this process.

The overall waste reduction will also happen as the machine is capable of reducing the solids present into the lowest possible volume.

The amount of water present in the solid will be as less as 10 percent.

So, there is no issue of replacing the consumables.

 

8.3 Prolonged Service Life for The Process Liquid

The centrifugal filtration system in the machine helps to increase the life of the process liquid.

It helps to increase the life by 3 to 5 times.

Thus, you can reuse it more and don’t have to think about the replacement soon.

The good filtration rate also mean that the waste generated in less and it will help to lower the processing cost.

It is easy to dry the filtered waste and thus you will be able to treat it as a solid waste.

 

8.4 High Performance

This fully automatic waste water filtration machine from Inovatec guarantee high performance.

No supervision is required for the operation of the machine and the solid waste will get discharged automatically.

The best performance is achieved with the help of the high end variable frequency drive for the optimal operation.

This module is capable of performing various operations like the stable start up, continuous self monitoring, adjustable separation factor, and variable frequency speed regulation.

 

8.5 Easy to Use

The automatic waste water centrifuge system from Inovatec comes with easy to use user interface and instructions.

There are no complex instructions.

It is a user friendly machine that doesn’t require any human intervention once it starts operation.

 

8.6 Environment friendly

The automatic waste water centrifuge machine will help to ensure that no toxic waste gets dumped into the drain.

All the solid waste particles will be filtered off and.

Thus, the water output of the machine can either be reused or dumped in the drain.

If you reuse the water then it will help to reduce the water usage in your finishing process.

Thus, it will help to make the whole process eco-friendly.

 

8.7 Cost Effective

It is essential to make all the process in a business cost effective to make the whole business profitable.

The use of automatic waste water centrifuge machine makes the whole process cost effective.

You will need only a one time investment on the machine.

There are no consumables required for the filtration.

 

9. What Are The Typical Applications Of The Automatic Waste Water Centrifuge Machine

There are many applications for the automatic waste water centrifuge machine.

They are listed below.

 

9.1 Mass Finishing Industry

The major use of the automatic waste water centrifuge machine is in the mass finishing industry for the cleaning of waste water that comes out of the mass finishing machine.

 

9.2 Solar Wafer Production Industry

The waste water that comes out as a result of the saw cutting and grinding process can be processed using this machine.

 

9.3 Paint Booths

The waste water collected in the overspray water curtain collector can be process with the help of this machine.

 

9.4 Ceramic Industry

The small particles that gets mixed with the water in the wet grinding process of the ceramic parts can be removed using the automatic waste water centrifuge machine.

 

9.5 Grinding Centers

The grind center also make use of this machine for processing the waste water.

 

9.6 Aerospace Industry

This machine is also used in the aerospace sector.

 

9.7 Electrolytes

Many processes that involve electrolytes leave lots of waste water as one of the outputs.

 

9.8 Sludge Watering

The amount of water in the sludge can be reduced with the help of the automatic waste water centrifuge machine from Inovatec.

 

9.9 Reclamation of Expensive Metals from Liquids

When water is used in the grinding of expensive metals like gold and silver will result in small particles of these expensive metals in the waste water.

 

10. Can You Explain The Working Principal Of An Automatic Waste Water Centrifuge System?

The automatic waste water centrifuge machine works on the principle of centrifugal action.

The machine will have an inlet and outlet pipe.

The waste water that needs to be processed enters into the machine through the inlet pipe of the machine.

The transfer pump in the machine will move the waste water into the rotating rotor of the filter.

The centrifugal force created by the rotor will make the particles and other impurities in the waste water to attach to the inner walls of the rotor.

The process will continue until all the particles get attached to the walls.

These particles that get attached to the walls, also known as the sludge, will get removed automatically through the peening process.

The processed water is then passed on to the outlet pipe.

It can be reused again for the finishing process or it can be pushed to the drain safely.

11. Can You Explain The Different Features Of The Automatic Waste Water Centrifuge System?

The automatic waste water centrifuge machine from Inovatec machinery comes with lots of useful features.

They are listed below.

 

11.1 Zero Consumables

You don’t need to use any consumable to separate the particles and impurities from the waste water.

The machine is capable of doing it automatically by itself, with the help of the centrifugal force.

So, you can save the cost on the consumables.

 

11.2 Easy operation

It is easy to operate the automatic waste water centrifuge machine from Inovatec.

You just need to feed the inlet pipe of the machine with waste water and turn on the machine to start the process.

You can dump the treated water directly into the drain.

You can also send the processed water back to the finishing machine for reuse.

 

11.3 Zero Safety Hazards

The machine is completely safe to use.

There are no hazards in using the machine.

 

11.4 Automatic Slug Discharge

No manual intervention is required to remove the slug deposits from the machine.

The scraper in the machine will peel off the slug automatically.

 

11.5 5 μm Filtration accuracy

The automatic waste water centrifuge machine from Inovatec comes with a filtration accuracy of 5 μm.

So, any particles that are above the 5 μm size will be removed from the waste water.

 

12. What Is The Life Of The Automatic Waste Water Centrifuge Machine?

You can use the automatic waste water centrifuge machine from Inovatec for many years.

The life of the machine depends on various factors.

They are listed below.

 

12.1 Load in the Machine

The life of the machine will greatly depend on the load in the machine.

If you overload the machine for your use, then the life will come down drastically.

So, always operate the machine in the recommended load condition.

If you have more load requirements, then it is better to invest in a machine that can handle higher loads.

 

12.2 Amount of Sludge

The amount of sludge in the waste water will vary for different process.

Some grinding process will leave more particles in the water than the other.

So, you must ensure that the maximum sludge capacity of the machine meets with your finishing requirements.

 

12.3 Regular Maintenance

Maintenance is the most important factor that decides the life of your machine.

You must do all the recommended maintenance activities at regular intervals without fail.

If any part replacement is needed, you must do it immediately without any delay.

 

12.4 Stress on the Machine

If you run the machine continuously for very long duration, then the machine will be under lot of stress.

So, the life of the machine will come down when it is under a lot of stress.

So, try to give some break in between a long process.

 

12.5 Power Supply

All the machines from Inovatec come with a power supply specification.

So, try to provide the same power specification as mentioned in the operating manual.

Test and ensure that your power supply source provides a stead output without too much fluctuations.

Ensure that the machine is supplied with sufficient current for its operation.

 

13. How Does Inovatec Machinery Ensure The Quality of The Automatic Waste Water Centrifuge Machine?

Inovatec machinery has taken different steps to ensure that we deliver high quality machines to our customers.

We source all the raw materials to build the automatic waste water centrifuge machine from reputed vendors.

All the raw materials undergo different quality and functional tests to ensure that they meet the quality standards.

The machines are manufactured under the supervision and guidance of our certified engineers.

All the machines manufactured at our facility are subjected to functional and quality tests.

Only those machines that passes these tests are shipped to the customer.

Thus, we guarantee the best quality automatic waste water centrifuge machines to our customers.

 

14. What Are The Different Types Of Automatic Waste Water Centrifuge Machine Offered By Inovatec Machinery?

Inovatec machinery offer 3 variants of the automatic waste water centrifuge machine.

They are given below.

14.1 Model FY-600

The FY-600 model of the automatic waste water centrifuge machine comes with a sludge volume of 2 liters and a maximum water flow rate of 60 liters per minute.

The maximum rotation speed of 5700 liters per minute is available in this model.

When it comes to the power, it has the least power amongst all the three machines.

So, this machine is good if the amount of waste water to be processed is less.

 

14.2 Model FY-800

The model FY-800 automatic waste water centrifuge machine from Inovatec machinery comes in between the other two models.

It supports a sludge volume of 3.2 liters and a rotational speed of 4500 liters per minute.

The maximum flow rate is 100 liters per minute.

If you are looking for a machine with slightly higher capacity than the FY-600, but less than the FY-1500, then the model FY-800 is for you.

 

14.3 Model FY-1500

The model FY-1500 is the top end one that can hold a sludge up to 8.6 liters.

The maximum water flow rate is 150 liters per minute and comes with a maximum rotational speed of 3200 liters per minute.

If your finishing process generates high amount of waste water, then this machine is for you.

 

15. What Are The Typical Maintenance Activities That Needs To Be Done On The Automatic Waste Water Centrifuge Machine?

The automatic waste water centrifuge machine from Inovatec need to undergo the following maintenance activities.

 

15.1 Cleaning

It is essential to clean the entire machine once the entire waste water processing is complete.

It will ensure that the machine always stay in good condition.

It is also easy to set the machine ready for the next process.

 

15.2 Visual Inspection

You must do a visual inspection of the different parts of the machine to ensure that all are in good condition.

It will help to avoid unnecessary machine breakdown during functioning.

 

15.3 Parts replacement

When you use the machine for many years, you may need to replace some of the parts.

So, make those replacements as and when required.

Do not delay.

 

16. Do Automatic Waste Water Centrifuge Machine Require An Operator To Control The Operations?

No, you don’t need any operator to control the operation of the automatic waste water centrifuge machine from Inovatec.

It is a fully automatic machine.

 

17. Do Automatic Waste Water Centrifuge Machine Make Use Of Any Consumables?

No, the automatic wastewater centrifuge machine does not make use of any consumables for the waste water processing.

 

18. What is The Maximum Sludge Volume Supported By The Automatic Waste Water Centrifuge?

The amount of sludge volume that can be handled by the Inovatec machine will depend on the machine capacity.

Inovatec machinery offer 3 models of the automatic waste water centrifuge machines.

The model FY-1500 is the machine that is capable of handling large sludge volume.

It can handle volumes up to 8.6 liters.

The FY-600 model can handle a maximum sludge of 2 liters and the FY-800 model can handle up to 3.2 liters.

 

19. Is It Required To Do Any Kind Of Temperature Controlling Mechanism Inside The Chamber?

No, you don’t have to use any kind of temperature controlling mechanism for the automatic waste water centrifuge machine.

 

20. How Is The Inovatec Support For The Automatic Waste Water Centrifuge machine After Sales?

Inovatec provide complete support for the automatic waste water centrifuge machine after sales.

All the machines come with one year warranty.

Any spare part change that needs to be done within the warranty period will be done free of cost.

Once the warranty is over, you can also purchase the spare parts from us at a reasonable price.

You can also procure the spare parts from your area also.

If you need any assistance in running the machine or troubleshooting any issues related to the machines, you can get in touch with our engineers.

We are always happy to help you.

We offer complete support for the entire life cycle of the machine.

 

21. How Safe Is The Automatic Waste Water Centrifuge Machine?

It is completely safe to use the automatic waste water centrifuge machine from Inovatec.

There is no risk or harm involved in use of this machine.

You just need to feed it with waste water and switch on the machine, the machine will do the rest automatically.

 

22. How To Increase The Efficiency of The Automatic Waste Water Centrifuge Machine?

There are many ways by which you can increase the efficiency of the automatic waste water centrifuge machine.

 

22.1 Operating Load

All the machines come with an operating load waste specifications.

It is always good to operate the machine at 80 to 90 percent of its recommended load capacity.

Don’t load more waste water into this machine than this specified limit.

It is also a good idea not to operate the machine under 60 percent of its capacity.

Less load means that you are operating the machine inefficiently.

 

22.2 Timely Maintenance

You must always ensure that you do all the maintenance and service activities at regular intervals.

It will ensure that your machine works properly without any break down or other issues.

If any parts need to be changed then you must do the replacement immediately without fail.

Use proper recommended tools to do the maintenance and service works.

 

Conclusion

Now, you know the various benefits of using an automatic waste water centrifuge machine from Inovatec machinery to process the waste water output.

Inovatec not only offer machines that help you in your mas finishing business, but also offer the complete solution for all your mass finishing needs.

Inovatec machinery offer some of the best quality machines in the market.

So, you can buy from us with confidence.

It will help you to take your business to new heights.