Aluminum Profile Powder Coating Line | Reliable China Manufacturer

Introducing Aluminum Profile Powder Coating Line - Aluminunm Profile Powder Coating Line

The best solution for medium and small size parts. It helps to provide the fastest color change in the powder coating system for aluminum parts. It gives you the option to change any amount of powder according to your coating requirements. Multiple colors can be applied to the aluminum parts.
No.NameDesign Basis
1Product nameAluminum
2Maximum thickness of the material≤1.2mm
3Pre-treatment methodImmersion pre-treatment
4Spraying method of powderAutomatic + manual
5Maximum size of workpiece hanged on the assembly lineL×W×H=6800×200×1900(mm)
6Maximum weight of workpiece≤70Kg/hanger (including balance beam)
7Hanging methodDouble points hanging (hanging method as shown in the layout)
8Suspension conveyor chain on the assembly lineQXG-200 model, hanging weight 35kg
9Scissors film pitch on the assembly line7200mm /2pieces
10Processing speed0.8m /min
11Production line speed range0 ~ 1.5m /min
12Powder curing temperature180 ~ 200 ℃ (LPG heating)
13Powder coating time16min-20min (not including air curtain section)
14Heating source of curing tunnelLPG heating
15Dehydration oven≤110 ℃ ( LPG heating )
16AreaAs shown in the layout, the height of beam bottom is above 5.5m
17Power is provided by the userAC 220V 60Hz 3φ
18Lighting equipment is provided by the userAC 110V 60Hz 2φ
19LPG temperature14000Kcal/kg·h
20Compressed air3.3m3 /min
21The temperature of immersion pre-treatmentRoom temperature

Inovatec Machinery Aluminum Powder Coating System

The aluminum profile powder coating line helps to do instant color change for powder coating aluminum parts. It is possible with the self-cleaning process provided in this system. The high-quality stainless steel material used for the production ensures a long life for the machine. It is capable of handling both small and medium-size parts.

 

Features

  • PLC controlled touchscreen display
  • Made from high-quality Stainless Steel
  • Closed-circuit conveying system for process streamlining
  • Self-cleaning system for easy color change.

Application

  • Medical Parts
  • Die-cast Parts
  • Electronic Parts
  • Architecture Parts
  • Metallic Cookware Parts
  • Mechanical Parts
  • Metallic Furniture Parts
  • Defense Parts
  • Automotive Parts

 

FAQ for Aluminum Profile Powder Coating Line Frequently Asked Questions

Are you looking to invest in an aluminum profile powder coating line?

If yes, then you will find this guide useful.

You will learn about the various advantages of using an aluminum profile powder coating line.

Inovatec is into aluminum profile powder coating lines for the past 10 years.

We provide a complete powder coating solution for all businesses according to the requirements.

It includes the powder curing oven, powder coating gun, and powder spray booth.

 

1. What Is An Aluminum Profile Powder Coating Line?

An aluminum profile powder coating line is a coating line that is used for powder coating aluminum profiles in an industry.

The typical coating line will consist of a powder coating machine, powder spray booth, conveyor system, and the powder curing oven.

Inovatec machinery offers some of the best aluminum profile powder coating lines in the market.

The strict quality processes adopted by Inovatec machinery ensure the best quality.

powder coating in spray booth

 

2. What Is The Life Of The Aluminum Profile Powder Coating Line?

The aluminum profile powder coating line is designed in such a way that you can use it for many years without any issues.

High quality stainless steel and carbon steel are used in the manufacturing of this coating line.

This coating line is designed by our team of experienced engineers.

powder coating line system

 

3. Is There Any Special Training Required For Assembling The Aluminum Profile Powder Coating Line?

You don’t need to undergo any special training for assembling the aluminum profile powder coating line.

You will neither need any special toolset for assembling the aluminum profile powder coating line.

You can easily assemble the aluminum profile powder coating line with the help of a standard toolkit.

All the instructions needed for the installation of the powder coating line is given in the operating manual.

You can follow these instructions to install the system.

powder coating line

 

4. What Are The Advantages of Using an Aluminum Profile Powder Coating Line?

There are plenty of advantages of using an aluminum profile powder coating line in your business.

These advantages are listed below.

powder coating metal work peices

 

4.1 Cost-effective solution

The aluminum profile powder coating line helps to powder coat aluminum parts using a conveyor system.

So you don’t have to invest in laborers for the movement of parts.

It also helps to powder coat more parts in less time.

You need to make a one time investment in the aluminum profile powder coating line.

You will find this solution cost effective in the long run.

 

4.2 Time Saver

If you use the aluminum profile powder coating line then you can definitely save a good amount of time.

If you don’t use this coating line, then you will have to move the parts from one place to another for the different processes in the powder coating.

It will consume lots of your time.

This coating line allows you to save all these times.

You can coat more aluminum parts in less time.

 

4.3 Ease of maintenance

The aluminum profile powder coating line is very easy to maintain.

All the maintenance instructions are easy to execute ones.

You don’t need to invest in any special training or tools for maintenance activities.

All the maintenance work can be easily done by a standard toolkit.

 

4.4 Fewer part damages

The aluminum parts are more prone to damages due to manhandling.

Dents can scratch can occur to aluminum parts when you shift the parts manually from one process to another.

Here, the aluminum parts will be hung in the hanger of the conveyor.

The parts will be moved to different processes with the help of the conveyor.

So, there is no manhandling of parts in between and during different processes.

 

4.5 Uniform part finish

The coating will be uniform and consistent across all the parts if you use the aluminum profile powder coating line.

Each part will be allotted a specific time for each of the coating processes and there will be less manhandling of parts.

So, you will get a uniform and consistent coating on all the parts.

 

4.6 Efficient movement of parts

You can easily move the parts across various processes using the aluminum profile powder coating line.

It allows making the process to run efficiently.

There will be less wastage of time.

 

5. Is It Safe To Use The Aluminum Profile Powder Coating Line?

The aluminum profile powder coating line is completely safe for the operator.

The coating line will not harm the operator in any way.

powder coating on metals

 

6. What Is The Lead Time For Delivering The Aluminum Profile Powder Coating Line?

The lead time for the aluminum profile powder coating line is generally 15 days.

We will start the production of the aluminum profile powder coating line after receiving the advance payment.

The balance amount can be paid before the shipment of the system.

If you want the coating line to be delivered early, then you can contact our support team.

We will discuss and let you know the best possible dates according to your order.

powder coating on multiple parts

 

7. What Is The Maximum Part Size That Can Be Handled By The Aluminum Profile Powder Coating Line?

The aluminum profile powder coating line can handle a maximum part size of 6800 x 200 x 1900 mm.

Any parts that are within this size can be powder coated using this system.

powder coating spray

 

8. What Is The Typical Powder Coating Time Using The Aluminum Profile Powder Coating Line?

The aluminum profile powder coating line comes with a processing speed of 0.8m/min.

The production line speed range is around 0 to 1.5 m/min.

The typical powder coating time is around 16 to 20 minutes.

This time does not include the air curtain section.

powder coating system

 

9. How To Increase The Life Of The Aluminum Profile Powder Coating Line?

There are numerous factors that affect the life of the aluminum profile powder coating line.

These factors are listed below.

powder coating systems

 

9.1 Stability of the power source

There should not be any fluctuations in the power that you are feeding the coating line.

Too many fluctuations in the power line can put the electronic components in the aluminum profile powder coating line under stress.

So, the parts will start to fail.

So, ensure that the power is free from fluctuations.

It will ensure a long life for the coating line.

 

9.2 Load in the machine

You must never overload the aluminum profile powder coating line.

If you load the machine with very heavy parts than the recommended value, then the machine will be under heavy stress and the life of the coating line will come down.

 

9.3 Replacement of parts

The parts in the aluminum profile powder coating line are susceptible to wear and tear in the long run.

So, when any of the parts go bad, then replace it immediately.

You can purchase the replacement parts from us.

If you run the coating line with the bad parts, then the life of the good parts will come down drastically.

 

9.4 Maintenance of the system

The regular maintenance of the aluminum profile powder coating line will help to locate the weak and bad parts in the system.

So, proper maintenance is essential.

It will help to enhance the overall life of the aluminum profile powder coating line.

 

9.5 Coating line usage

You must follow the instructions given in the operating manual of the aluminum profile powder coating line.

No deviation must be done from these instructions.

If you are doing a long duration process, then it is good to take some breaks between.

It will help to reduce the stress on the coating line.

It will help to enhance the life of the unit.

 

10. Can You Explain The Working Of The Aluminum Profile Powder Coating Line?

The aluminum profile powder coating line will consist of a conveyor system where the aluminum profiles are hanged, powder spray booth, powder curing oven, pre-treatment stage, and the powder coating gun.

The aluminum parts are first passed on to the pre-treatment stage via the conveyor system.

Here, the surface preparation of the parts will be done.

The part surface will be cleaned and prepared for the coating process.

Next, the parts will be moved to the powder spray booth.

Here, the powder particles will be sprayed on the aluminum profile by the powder spray gun.

The parts will be grounded and the powder particle will be given a positive charge.

So, the positively charged powder particles will get attracted to the oppositely charged part.

Thus, the powder will get deposited on the parts.

powder coating systems

 

After completing this process, the part will be moved via the conveyor to the powder curing oven.

Here, the part is subjected to very high temperatures for the powder to melt and form a uniform coat across the part surface.

Different parts will have different curing temperatures and different dwell times.

You will get the fully coated part at the end of this process.

This is how an aluminum profile powder coating line works.

 

11. What Is The Cost Of The Aluminum Profile Powder Coating Line?

The cost of the aluminum profile powder coating line will vary according to various customizations.

So, you can share your coating line requirement with us.

We will get back to you with the quote.

powder coating with spray gun

 

12.Why Should Aluminum Profiles Be Powder Coated?

The aluminum profiles are used in various places.

It includes doorways, curtain walls of structures, home windows, etc.

The properties like small specific gravity, its mechanical strength, and the ease of processing make it a popular choice.

Aluminum is known for its silvery white color luster shine.

There are many grades of aluminum in the market.

If it is a pure aluminum part, then it will have more corrosion resistance.

It has a synergistic impact on oxygen in midair.

It results in the creation of an oxide film on the part surface.

powder coating work

 

This layer protects the part from getting rusted due to the moisture in the air.

The corrosion resistance for the aluminum profile is less and it has got good mechanical strength.

The pure form of aluminum is less prone to corrosion and has got less mechanical strength.

So, it is mixed with other metals like zinc, magnesium, and copper.

These alloys help to enhance the strength of the aluminum part.

But they are susceptible to the oxidation effect.

So, powder coating is necessary to avoid the oxidation effect on the metal alloy parts.

It will help to prevent the aluminum parts from getting rusted

The powder coating is also available in different colors.

So, it is possible to give different colors to the aluminum parts.

Thus, it helps to improve the appearance of aluminum profiles.

So, you can use these aluminum profiles in various sectors with the help of the powder coating process.

 

13. Does Inovatec Machinery Support Customization Of The Aluminum Profile Powder Coating Lines?

Inovatec machinery does support the customization of the aluminum profile powder coating lines.

Customers can discuss the customization request with our support team.

We will make the necessary changes to the line according to your customization request.

The quote shared with you will include the customizations.

powder coating work

 

14. Can You Share The Typical Maintenance Activities On The Aluminum Profile Powder Coating Line?

The aluminum profile powder coating line from Inovatec machinery comes with maintenance activities that are easy to execute.

No special training is needed for the maintenance activity.

The typical maintenance work of an aluminum profile powder coating line is given below.

powder spray booth from outside

 

14.1 Visual inspection of the line

You must do a visual inspection of the aluminum profile powder coating line during maintenance.

It will help you to locate the bad parts in the coating line easily.

The parts of the aluminum profile powder coating line are susceptible to wear and tear in the long run.

 

14.2 Replacement of parts

If any of the parts in the aluminum profile powder coating line has become weak or bad, then you need to replace that part immediately.

Inovatec machinery offers replacement parts.

Always ensure that your system is running with healthy parts.

If the coating line is operated with bad parts, then the life of the good parts will also come down due to stress.

 

14.3 Cleaning & Greasing

You must clean the aluminum profile powder coating line properly during maintenance.

The greasing of the coating line needs to be done to ensure proper movement of the aluminum parts in the coating line.

These two processes help to maintain the health of the coating line.

 

15. How Often Should I Clean The Aluminum Profile Powder Coating Line?

The cleaning of the aluminum profile powder coating line must be done regularly.

The coating line can be cleaned when you have completed your day’s work.

When you are doing the maintenance of the coating line, you can go for deep cleaning.

The operating manual of the aluminum profile powder coating line will contain all the necessary instructions for cleaning the line.

You can always contact us if you have any doubts about the cleaning procedure.

powder coating oven outside

16. How Is The Support From Inovatec Machinery For The Aluminum Profile Powder Coating Line After Sales?

Inovatec machinery provides complete support to the customers before and after sales.

We offer one year warranty for all the aluminum profile powder coating lines.

If any of the parts become bad during this period, then Inovatec will replace the bad part free of charge.

We will ship the part to you.

The shipping charge for the part is free.

Once the warranty period is over, then all the parts can be purchased at nominal prices.

You will get complete technical support from us during the entire lifetime of the machine.

So, you can contact us anytime for troubleshooting the aluminum profile powder coating line.

Our team of engineers will help you fix the issue.

powder coating procedure

 

17. Is The Aluminum Profile Powder Coating Line from Inovatec Capable Of Handling Very Large Parts?

The aluminum profile powder coating line is designed to handle small and medium size aluminum profile parts.

It can powder coat an aluminum part of size up to 6800 x 200 x1900 mm.

This size is the maximum part size supported in this system.

powder coating process copy

 

18. What Steps Are Taken By Inovatec Machinery To Ensure The Quality Of The Aluminum Profile Powder Coating Line?

Inovatec machinery always provides high quality aluminum profile powder coating lines.

There are many steps taken by Inovatec machinery that ensures the quality of the coating line.

All the raw materials that are used in the manufacturing of the aluminum profile powder coating line are procured from reputed vendors.

Inovatec maintains a list of certified vendors.

All our engineers are certified and well experienced.

Only those raw materials that pass the quality tests are passed on to the production stage.

We follow strict quality processes during the production activities.

The final aluminum profile powder coating line is further tested to ensure that it meets the design specifications.

We also allow our customers to come and inspect the unit at our facility.

If the customer is not able to come directly, he/she can send a third-party person for the inspection of the unit.

All the parts of the aluminum profile powder coating line are packed as per international shipping standards.

Thus, you will receive the unit in the best condition.

powder coating process

 

19. Which Are The Different Powder Coating Conveyor Rotating Hangers Offered By Inovatec Machinery?

Inovatec machinery offers five types of conveyor hangers.

They are given below.

powder coating set up

 

19.1 X Type Hanger

The X type hangers will be in the shape of the alphabet, “X.”

It is the most commonly used hanger.

They are made up of strong and durable carbon steel.

 

19.2 Y Type Hanger

The Y type hanger will be in the shape of the letter, “Y.”

The installation of this type of hanger is really easy.

The Y type hanger actually requires a cross disc type hanger or a cross type hanger on the other end.

 

19.3 Cross Type Hanger

The cross type hanger is used along with a Y type hanger.

It is possible to rotate the parts by 90 degrees using this hanger.

 

19.4 Cross Disc Type Hanger

A Y type hanger is required to hang the cross disc type hanger.

There is not much difference between the cross type hanger and the cross disc type hanger.

The only difference is that this hanger will have an additional disc.

This disc is responsible for the collection of oil and dirt that can harm the coating process.

 

19.5 U Type Hanger

The U type hanger is the best choice if you are looking for the manual rotation of the parts.

Lower positioning of the parts is possible with this hanger.

 

20. Do Inovatec Machinery Provide Both Straight Tracks As Well As Curved Track For The Aluminum Profile Powder Coating Lines?

The straight tracks alone won’t be enough to set up the aluminum profile powder coating line.

You will need curved tracks also.

Inovatec machinery provides both straight tracks as well as curved tracks for the aluminum profile powder coating line.

You can buy both these tracks from us.

powder coating setup

 

Conclusion

Now, you know the advantages of the aluminum profile powder coating line.

If your business deal with aluminum profiles, then you can definitely consider investing in this solution.

It will help you to run an efficient powder coating business.

So, invest in the right powder coating solution.

It will definitely take your business to new heights.

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